1994 Mazda RX7 (FD3S) R2
with 2001 LS1/T56 and Cobra IRS

421 RWHP / 408 RWTQ @ 2850 lbs with M2 Roll Bar

At 5.6 lbs/crank hp, a better power-to-weight ratio than a 7L Z06, Viper, or 911 turbo


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This is one of the cleanest and most methodical builds of an LS1RX7 you will find.  It is a Hinson-based LS1/T56 conversion with a modified motor that puts down a peak of 430 rear-wheel horsepower at 6100 RPM and a very flat torque curve that tops out at 410 ft-lbs based on a conservative tune.  This equates roughly to 500 HP and 480 ft-lbs at the crank.  This car features one of only a very few working Jim LaBreck Cobra IRS conversions—and it has been specially modified for increased strength and streetability.  The body is in near-perfect condition and retains the factory paint.  The exterior is unmodified.  The frame is straight and the car has never been in an accident. The conversion began with a completely bone-stock car with 96,000 miles. The car now has just under 101,000 on the odometer.

The GM driveline came from a 2001 Firebird WS6 with 21,000 original miles.  The engine was partially disassembled while upgrading to new heads, cam, pushrods, conrod bolts, timing chain, and other extras.  Visual inspection of the motor during disassembly showed no appreciable wear, debris, or damage.  The engine was reassembled, torqued, and fired right up when installed.

Only the best components were used in the build.  AFR 205cc heads, an F13 Futral cam, ARP studs and bolts, and Sanderson 1 7/8 ” long-tube headers were used.  A stainless Racing Beat exhaust with a custom resonated mid pipe keeps a stock appearance and mellow tone under cruising.  The Cobra IRS has been built with a Torsen T-2R differential, a Ford Motorsport 3.73 ring gear, and a Mark Williams 1350 billet yoke.  The driveshaft is a Denny’s 3.5” HD racing model, and the axles are 300M hybrids.  The driveline is good for well over 600 ft-lbs of torque.

The suspension is a custom-valved Function X package from Endless/ZEAL coil-over package that features 30-way adjustment of bump and rebound damping.  Tri-point, Racing Beat, and Widefoot sway bar components are used.  M2 trailing and toe links are installed in the rear. The notorious rear pillow ball bearings have been completely replaced to eliminate any suspension noise. A custom-built power steering pump is used in conjunction with the factory steering rack.  Two sets of 18-inch wheels—SSR GT7’s and CCW Classics’s—offer an easy switch between street and track driving, both with the best Michelin tyres available.  (The OEM wheels are also included.)

A matched set of Bosch 42-lb injectors ensure proper fueling with room to grow for future upgrades.  The injectors are fed by an in-tank Nippodenso fuel pump with a new relay system.  An Aeromotive regulator keeps the pressure solid at 58psi.  Earls fittings and lines are used on the tank and in the engine bay.

The extremely clean interior features R2 seats, A full M2 4-point roll bar, SPA dual digital gauges in a custom center pod, and a Clarion 7” flip-screen with iPod integration in the glove box.  The Odyssey dry-cell battery has been relocated to the driver-side rear bin with a one-of-a-kind CNC battery tray—and is a full-size battery for reliable starts.  Full 1/0 gauge wiring is used to the engine bay, and a battery kill switch is also employed for safety and security.

The car has been tuned by a local LS1 specialist and comes complete with the latest MVPI-enabled HP Tuners VCM suite which includes hardware, software, and interfaces to allow compete tuning of your car—even in real-time.

The factory pop-up lights are retained, but a custom-designed dual Hella 90mm system with HID low beams that provide a dramatic improvement over the stock lighting.

This car has over $50,000 invested over two years of the build—and hundreds of hours of my own time in design, installation, wiring, and tuning.  This is an extremely clean and unique LS1 conversion.



Chassis

  • 1994 Mazda RX7 (FD3S), R2 model
  • Silver Stone Metallic – only 99 silver R2's were ever made in 94/95
  • Factory rear spoiler (R2 standard)
  • Hinson K-member and transmission mount (powder coated)
  • Modified Jim LaBreck Cobra cradle with polyurethane rear mounts
  • Race Shop (M2) 4-point roll bar with harness bar (for 4-point harnesses), rear cross bar, and down bar (final production run—no more will be made)
  • New pillow ball bearings and seals in rear suspension (all six replaced)
  • Full factory manuals (2001 Camaro and Firebird—5 volumes)
  • All receipts from build
exterior 1exterior 2exterior 3exterior 4exterior 11exterior 12exterior 6exterior 8exterior 7exterior 5exterior 10exterior 9LaBreck cradlerollbarmanualsreceipts


Engine

  • 2001 LS1 5.7 liter V8 (21K original miles) – tuned by Rick at Synergy Motorsports and dynoed 430 HP / 410 TQ at rear wheels
  • AFR 205cc heads, 66cc chambers (unmilled), CNC ported, 3-angle valve job, 2.020/1.600 valves, dual springs and titanium retainers
  • Carbon piston deposits removed
  • MLS gaskets (approx 10.2:1 compression)
  • ARP head studs
  • Futral F13-114 camshaft (230/232, 594/585, 114LSA)
  • Futral moly pushrods
  • SLP underdrive crank pulley
  • ARP balancer bolt
  • ARP Pro rod bolts
  • LS6 intake manifold
  • LS6 valley cover and PCV modification
  • LS6 timing chain
  • Custom sanded, primed, and painted valve covers
  • Heat shield wrap on starter motor
  • Polyurethane engine mounts

dynoengine 3engine 1engine 2build 1build 3build 4starter



Drivetrain

  • 2001 Tremec T56 6-speed manual transmission (21K original miles)
  • Spec 3 clutch (SC093) and pressure plate (680 ft-lbs. capacity)
  • Spec 13 lb. aluminum flywheel (SC75A)
  • ARP flywheel bolts
  • Wilwood clutch master cylinder with custom water-jet aluminum horizontal mounting plate
  • Denny’s 3.5” HD Aluminum drive shaft
  • Mark Williams billet 1350 pinion yoke
  • 2003 Ford Cobra differential case
  • Zexel Torsen 8.8” T-2R differential
  • Ford Motorsports 3.73 ring and pinion (set up by Enterprise Motorsports & Differentials)
  • Drive Shaft Shop hybrid Cobra/FD 300M axles
  • Stock GM transmission mount
  • Steeda polyurethane IRS front differential bushings
  • Custom polyurethane rear (differential cover) bushings with Zerk fittings
  • Pro 5.0 shifter with Steeda Tri-ax handle and 2004 Cobra 6-speed shift knob
  • Custom transmission tunnel heat shields
  • Custom Red Line shift boot

build 2shifterclutch masterdrive shaftdrive shaftdrive shaft



Intake / Exhaust

  • JTR 3” cold air intake piping with K&N X-Stream filter in LH duct
  • LS6 intake manifold
  • Sanderson 1 ¾” long tube headers (ceramic coated) with working rear oxygen sensors
  • Custom 2 ½” to 3 ½” Burns stainless Y merge tapped for wideband tuning
  • Custom 3 ½” to 3” stainless steel mid pipe with resonator
  • Racing beat single-tip 3” two-piece muffler
  • Extra mid pipe with catalytic converter

intakemanifoldheadersexhaust tipresonated midpipecat midpipe



Cooling / Oil Systems

  • Hinson radiator and fan
  • 2,500cfm 16" Cooling Fan
  • High pressure radiator cap
  • Modified water pump with bleed screw
  • Custom oil cooler adapter with -10 AN fittings
  • Earl's Pro-Flex -10 SS braided lines, heat and abrasion wrapped
  • Rebuilt factory oil cooler with -10 AN to 22x1.5mm adapters
  • Plumbed for Accusump (not yet installed)

radiatorwater pump



Fuel System

  • Bosch ‘Green’ matched 42lb. injectors
  • Nippodenso (Supra) in-tank fuel pump
  • Custom 30 amp relay, fuse, and direct 12-gauge wiring to fuel pump
  • -6 AN fuel tank conversion (for future upgrades)
  • Snap-on fuel rail connector for -6 AN fittings
  • Earl’s Pro-Lite 350 -6 lines and fittings in engine bay
  • Earl's in-line fuel filter
  • Aeromotive 1000 series fuel pressure regulator (-6 AN)
  • Engine bay fuel gauge
  • Quick-release fitting between fuel rails and pressure regulator
  • All fuel components accessible from top of engine bay for easy adjustment and maintenance

injectorsfuel pumpfuel linesregulator



Suspension / Brakes / Steering

  • Endless/ZEAL Function X coil-over dampers with customer Super Function valving
  • Tri-Point modular front sway bar with 0.188” and 0.250” bars
  • Widefoot front swaybar mounts
  • Racing beat rear swaybar
  • M2 rear toe links
  • M2 rear trailing arms
  • Hawk HPS brake pads F/R
  • Hinson bump steer correction kit
  • Turn One CB40 modified power steering pump (for 900 psi Mazda rack)
  • Turn One billet aluminum pulley with frontal access to pump mounting bolts

zeal frontzeal rearfront swaybarM2 armspower steering pump



Wheels / Tyres

  • SSR GT-7 18x9.5; 265/35R18 Michelin Pilot Sport PS2 tyres (less than 1000 miles) run at 34 psi front / 32 psi rear cold
  • Complete Custom Wheels 3-piece 18x10 racing model wheels with anodized center, titanium bolts, and center cap delete option; 285/30R18 Michelin Pilot Sport Cup heat-cycled tyres (less than 500 miles) run at 29 psi front / 27 psi rear cold
  • Professionally rolled rear fenders (clears both sets of wheels without rubbing)
  • Street alignment: Front: -1.0 deg camber, 0” toe, 6.0 deg caster; Rear: 0.0 deg camber, 0 deg toe
  • Factory 16” wheels; 205/55R16 Continental ContiSportContact 2 tyres (less than 2000 miles)

SSR stock photoCCW stock photoSSR on carCCW on carstock tyre stackrear fenders



Interior / Electronics / Gauges / Wiring

  • Factory R2 interior including original cloth seats
  • Modified 2001 GM wiring harness
  • 2001 GM PCM with HP Tuners MPVI VCM Suite
  • Factory functions (CAGS, reverse lock-out, reverse lights, etc.)
  • Odyssey PC925 dry-cell battery relocated to driver’s side bin
  • Custom CNC battery tray
  • 1/0 wiring from battery to engine bay distribution block
  • Master battery cut-off switch with alternator protection, mounted on bin (with aux line for PCM and radio)
  • Factory tachometer, speedometer, and fuel gauges
  • Dakota Digital SGI-5 rev. C speedometer converter
  • SPA dual digital gauge (oil pressure, oil temperature)
  • SPA dual digital gauge (water temperature, voltage)
  • Custom gauge pods on center console
  • Clarion VXR765-VD 1-DIN flip-out touch screen video receiver with audio/video iPod cable
  • Pioneer 6x8 upgraded rear speakers
  • Ten iPod caddy
  • R1 DIN pocket

interior 1interior 2interior 3interior 4battery 1battery 2battery 3battery 4cutoffSPA gaugesClarion head unitiPod caddy



Lighting / Cosmetics / Miscellaneous

  • Custom plug-and-play Hella 90mm headlight system (projector lows and reflector highs) with HID option
  • Retrofitable to OEM lights (included)
  • Factory mud flaps (uninstalled)
  • Custom stainless steel mesh front grill
  • JDM R2 chin spoiler
  • Tinted rear window
  • Rotary Extreme hood air cylinders
  • Widefoot gas and dead pedals
  • Halon fire extinguisher

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